Pidilite - Godrej Koerber

Case Study

05 November 2022

Pidilite Industries

Pidilite Industries Limited has been a pioneer and leader in consumer and specialities chemicals in India. They planned a greenfield plant in the southern region of the country.

This plant is envisaged as the most modern plant in Pidilite with the cognizance of Manufacturing 4.0, End Of Line Automation, and Automated Intralogistics Solutions.

It is an integrated facility with a production block and warehouse storage along with the material movement from warehouse to ground/multiple floors.

Challenges:

Optimise storage capacity in the given footprint
Enable effective utilisation of manpower
Handle higher throughputs to meet growing business needs
Improve operational efficiency with smooth and hassle-free operations

Solutions Implemented:

Safe & Reliable Operations
Integration of Warehouse Management System with client’s SAP-EWM and MES
Usage of peripheral equipment like Conveyors, Pallet auto lifts, and RGVs

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Benefits:

Optimum utilisation of available warehouse footprint along with high-density storage
Integration of ASRS with palletizer and a connection to feed RM/PM at multiple levels
Storage in 1/10th of the total area
Guaranteed throughput which meets the current and future business requirements
The system is designed and installed to meet their next 5 years’ requirements
Customer could cater to South and East region’s peak season requirements of Finished Goods