Amar Tea

Case Study

05 November 2022

Using Godrej Körber Supply Chain Ltd cutting-edge automation technology, our client, Amar Tea integrated production, storage, and dispatch facilities to enhance efficiency.

We had to ensure end-to-end integration while maintaining demanding throughput requirements, and complying with applicable food safety, and quality standards!

Challenges:

Ensure end to end integration! Raw material receipt > Production > Storage > Dispatch of finished goods.

While maintaining demanding throughput requirements.
Complying to applicable safety norms, and quality standards.

Solutions Implemented:

By Providing robust Material Handling Equipment:

Cranes
Sortation system
Chain conveyors
Roller coveyors
Auto lifts
De-duster
Strapping machine
Vacuum lifters
Shuttle Cars
And a customized Warehouse Management
System integrated with the client’s home-grown ERP.

Benefits:

We achieved:

Incoming material sortation
High-density storage of whopping 24,000 pallet locations
Minimal human intervention ensuring: Proper hygiene, reduction of damage, and adherence to applicable Food Safety norms and quality standards.
Customized Warehouse Management System (WMS) which includes the recipe formation for blending of tea and then feeding it to different capacities of filling lines.
Quick and seamless movement of materials from receipt to dispatch
Sequencing for FG dispatch done Truck wise and Dealer wise.
With seamless integration of our world-class technology, we’ve helped our client achieve real-time optimization, and a cycle of continuous improvement.